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Southern Maine Community College sees plenty of workforce opportunity in the welding trade.
In 2018, the college opened a new welding lab with state-of-the-art equipment to train prospective employees for Bath Iron Works, which is owned by General Dynamics (NYSE:GD). The lab, in a building leased by BIW close to SMCC’s Midcoast Campus at Brunswick Landing, contains 10 welding stations
Then, a year ago, SMCC began a workforce training initiative to teach welding skills to New Mainers, at the college's South Portland campus.
Now the college is investing further, with the launch of a virtual welding lab that allows students to perform welding exercises on simulators while learning skills to begin or advance their careers.
The simulation lab, located on SMCC’s Midcoast Campus in Brunswick, allows students to practice welding skills virtually on any of 10 welding simulation machines, while saving on material costs.
The virtual lab is the first of its kind in the Maine Community College System.
"These machines take the mystery out of how students are performing because their work is measured and they can see the results on a large screen right in front of them," Jim Whitten, SMCC’s dean of workforce development, said in a news release.
"The simulators provide immediate feedback, allowing instructors to help students with their welding angle, arc length, speed and other elements in a good weld."
SMCC offers welding classes through its workforce training programs, primarily in partnership with businesses in need of skilled employees. The college also offers welding classes in its career skills programs and for academic credit.
The welding simulators in the virtual welding lab are known as VRTEX 360+ virtual reality welding trainers, manufactured by Lincoln Electric.
When using the machines, students wear virtual reality headsets that create a scenario with true-to-life welding sounds, molten metal, sparks and grinding while they perform welding maneuvers. When students are done with a welding exercise, the machines grade their welding technique while also recording how much material they use on every weld. The welding drills can also be replayed so students and instructors can identify what went well and wrong.
The machines also save on costs because students aren’t wasting raw materials when first learning how to weld.
Jared Ambs, of Brunswick, used the machines for the first time this week as a student in SMCC’s Manufactured Technician Training program, which is offered in partnership with General Dynamics Bath Iron Works. He said he was impressed he could learn about different types of welds, weld angles, speeds and other welding elements on the machines.
Ambs had a low score on his first virtual exercise, but brought his scores up into the 80s and low 90s (on a scale of 0-100) in a short time.
"I’ve never welded before, so it was good to get an idea of what I’ll be doing and how welding works," he said. "It’s a pretty neat system."
SMCC welding instructor John Gallagher said students take what they learn on the virtual machines and apply it when using real welding machines in SMCC’s welding lab. Students, he said, are motivated to learn on the virtual machines.
"It’s geared to operate like a video game, and the younger generation understands video games,” he said.
The machines were paid for using a $296,000 grant from the Maine Community College System.
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